Automatic Rotary Vacuum Screw Capping Machine Supplier
We are a reliable Automatic Rotary Vacuum Screw Capping Machine supplier, offering efficient, high-speed solutions for secure and precise bottle sealing.
Machine Parameter
- Style no.: ZKXG-80
- Size: 480×360×800 mm
- Weight: 150（kg）
- Degree：Full-auto
- Power: ≤100W
- Power Supply: Customize
- Production Capacity: 10-20 bottles/minute
Features Of Automatic Rotary Vacuum Screw Capping Machine
SUS304 Stainless Steel
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Four-Position High Efficiency
Four-position high efficiency ensures fast, stable, precise, consistent, reliable, optimized, automated, smooth, and productive performance.
Vacuum Sealing
Ensures airtight sealing, improving product preservation and extending shelf life.
Customizable Bottle Compatibility
Customizable bottle compatibility ensures flexibility, efficiency, adaptability, secure fit, and versatile packaging solutions.
Automatic Rotary Vacuum Screw Capping Machine Solution
The Automatic Rotary Vacuum Screw Capping Machine is built for efficient and reliable sealing in high-speed production lines. It ensures tight, consistent capping to keep products fresh and prevent contamination. The rotary design keeps operations stable, delivering precise cap placement every time.
Made from durable SUS304 stainless steel, this machine resists corrosion and lasts through heavy use. Its vacuum sealing function helps extend shelf life, making it a great fit for food, beverage, pharmaceutical, and chemical industries. It handles different bottle shapes and cap sizes, allowing for customization to meet specific packaging needs.
With a PLC touchscreen control, operators can easily adjust settings for smooth, accurate performance. The automated cap sorting and feeding system boosts efficiency, cutting labor costs while keeping up with high production demands. For businesses needing a strong, adaptable capping machine, this solution delivers consistent results and dependable performance.
Technical Parameters:
- Production Capacity: 800-1200 bottles/hour
- Power Consumption: 750W
- Power Supply: 220V/50Hz
- Air Consumption: 0.5m³
- Air Pressure: 0.8MPa
- Applicable Bottle Diameter: φ30-80mm (Customizable)
- Applicable Bottle Height: 50-150mm (Customizable)
- Machine Dimensions: 800×700×1450mm
- Machine Weight: 350kg
Support & Service
We provide comprehensive support and service for the Automatic Rotary Vacuum Screw Capping Machine, ensuring smooth operation and long-term reliability. If any technical issues arise, our expert team is ready to assist with troubleshooting, offering both online and on-site support based on the situation.
Our machines come with a full one-year warranty, covering essential components for worry-free operation. We also supply spare parts at competitive prices, ensuring minimal downtime and continued productivity. Regular maintenance guidance is available to help keep your machine running at peak performance.
For distributors, we offer marketing and branding support to enhance sales and customer outreach. Whether you need installation assistance, machine adjustments, or technical advice, our dedicated team is always available to help. With our strong after-sales service, you can count on reliable support for your Automatic Rotary Vacuum Screw Capping Machine, keeping your production line efficient and hassle-free.
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Biling Automatic Rotary Vacuum Screw Capping Machine
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Screw Capping Machine
FAQ of Automatic Rotary Vacuum Screw Capping Machine
What is the function of an Automatic Rotary Vacuum Screw Capping Machine?
The Automatic Rotary Vacuum Screw Capping Machine is designed for high-speed, airtight sealing of bottles using vacuum technology. It removes excess air before securing the cap, ensuring product freshness and extended shelf life. The rotary system enables continuous capping, improving efficiency and consistency. It is widely used in industries requiring vacuum-sealed packaging, such as food, beverages, and pharmaceuticals. The machine operates with precision, minimizing sealing errors and maintaining uniform torque across all bottles. Its stainless steel construction ensures durability, while its automation reduces labor dependency, optimizing overall production performance.
How does the vacuum screw capping process work?
The machine automatically transfers bottles to the capping station, where a vacuum system removes air from the container. A rotary mechanism then applies and tightens the cap with controlled torque, ensuring an airtight seal. This process prevents oxidation, leakage, and contamination. The vacuum pressure and capping speed can be adjusted based on production requirements. The continuous rotary motion allows high-speed operation, enhancing productivity. The system is engineered to maintain consistency in sealing, reducing errors and ensuring uniform cap application across all bottles.
What types of bottles and caps are compatible with the machine?
The machine accommodates various bottle sizes and shapes, typically glass containers with diameters ranging from 30mm to 80mm and heights from 50mm to 150mm. It supports different cap types, including metal twist-off caps, plastic screw caps, and vacuum-sealed lids. The capping heads are adjustable to fit various specifications, ensuring precise sealing regardless of bottle design. Customization options allow modifications for specific industry needs, making the machine highly adaptable for different packaging applications.
What are the key advantages of this machine?
The machine offers high-speed, consistent, and reliable vacuum sealing with minimal manual intervention. Its rotary system enables continuous capping, significantly improving production efficiency. Vacuum sealing extends product shelf life by preventing oxidation and leakage. The stainless steel body ensures durability and compliance with hygiene standards. Adjustable settings provide flexibility for different bottle and cap sizes. The automation reduces errors and labor costs while maintaining precision. Designed for large-scale manufacturing, it optimizes workflow and ensures high-quality sealing performance.
How is the machine adjusted for different bottle sizes?
The capping heads, vacuum pressure, and conveyor guides are adjustable to accommodate various bottle diameters and heights. Quick-change components allow for fast transitions between different production runs, minimizing downtime. The machine includes digital controls for precise setting modifications. Proper calibration ensures consistent vacuum pressure and cap tightness, preventing over-sealing or under-sealing issues. These adjustments enhance operational flexibility, enabling seamless integration with diverse packaging lines.
What maintenance does the machine require?
Regular maintenance includes cleaning the capping heads, vacuum system, and conveyor belts to prevent residue buildup. Lubrication of moving parts reduces wear and tear, ensuring smooth operation. The vacuum pump and filters should be inspected periodically to maintain optimal suction power. Electrical components and pneumatic systems require routine checks to prevent malfunctions. Preventive maintenance schedules help extend the machine’s lifespan and ensure continuous, trouble-free operation. Spare parts such as gaskets and sealing components should be replaced as needed to maintain performance.
What role does compressed air play in machine operation?
Regular maintenance includes cleaning the capping heads, vacuum system, and conveyor belts to prevent residue buildup. Lubrication of moving parts reduces wear and tear, ensuring smooth operation. The vacuum pump and filters should be inspected periodically to maintain optimal suction power. Electrical components and pneumatic systems require routine checks to prevent malfunctions. Preventive maintenance schedules help extend the machine’s lifespan and ensure continuous, trouble-free operation. Spare parts such as gaskets and sealing components should be replaced as needed to maintain performance.
How does the machine integrate with existing production lines?
The Automatic Rotary Vacuum Screw Capping Machine features adjustable conveyor speeds and synchronization capabilities for seamless integration with filling and labeling machines. Its modular design allows compatibility with various packaging systems. PLC-controlled settings enable precise coordination with upstream and downstream processes, ensuring a smooth production flow. Integration enhances automation, reducing bottlenecks and increasing overall line efficiency. Proper alignment and calibration ensure seamless transitions between operations, optimizing productivity.
What safety features are included in the machine?
The machine is equipped with multiple safety features, including emergency stop buttons, overload protection, and safety enclosures. Pressure sensors regulate vacuum levels to prevent excessive suction, ensuring secure but damage-free sealing. The PLC control system monitors operational status, detecting faults in real time for immediate troubleshooting. Durable stainless steel construction prevents contamination and ensures a hygienic working environment. Safety interlocks and automatic shutdown mechanisms protect against operational hazards, enhancing machine reliability.
What support and services are available for this machine?
Comprehensive support includes installation assistance, training, and technical troubleshooting. Manufacturers provide spare parts such as capping heads, seals, and vacuum components for maintenance and repairs. Remote diagnostics and on-site service ensure minimal downtime. Warranty coverage typically includes manufacturing defects and performance guarantees. Maintenance contracts are available to ensure consistent machine operation. Continuous technical updates and software enhancements further improve functionality and efficiency.